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Blenders

Double Cone Blender

For Uniform Mixing of Solids

The Double Cone Blender stands out as a highly efficient and versatile equipment used across various industries for the dry blending of free-flowing solids. Its conical shape facilitates uniform mixing and easy discharge of the blended material, making it an essential tool for processes requiring homogeneous solid-solid mixtures.

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Key Features:

  • Material Construction: Designed with adherence to Current Good Manufacturing Practices (cGMP), ensuring compliance with the highest quality and safety standards. Contact parts are made of AISI 316, and non-contact parts are constructed from AISI 304 stainless steel, providing corrosion resistance and durability.

  • Fully Automatic Operation: Equipped with fully automatic operation based on PLC control, ensuring ease of use and control over the blending process. Flame-proof construction can be incorporated upon request for enhanced safety, making it suitable for hazardous environments.

  • Low Maintenance Design: The blender's simple design requires minimum maintenance, reducing downtime and maximizing productivity in various industrial applications.

  • Capacity Range: Available in different models with gross capacities ranging from 30 liters to 4000 liters, catering to both small and large-scale blending applications. The working capacity is typically two-thirds of its gross capacity to ensure proper mixing.

  • Manual Rotating Facility: Equipped with a manual rotating facility using a hand wheel for inching, providing operational flexibility. The discharge valve ensures easy unloading of materials.

  • RPM and Motor Power: The blender's RPM ranges from 20, and the main motor HP ranges from 2.0 to 20.0, depending on the model. This ensures flexibility to meet the requirements of different processes.

  • CIP System: This Can be equipped with a Cleaning in Place (CIP) system with a pump as an optional feature, facilitating easy cleaning and maintenance.

Optional Items/Accessories:

  • PLC with HMI/SCADA: Provides advanced control and monitoring capabilities, enhancing operational efficiency.

  • 21 CFR Compliance: Provision and compliance with 21 CFR standards, ensuring regulatory adherence.

  • VFD (Variable Frequency Drive): Allows control over motor speed, optimizing blending processes.

  • FLP Motor and Panel: Flame-proof motor and panel for increased safety, particularly in hazardous environments.

  • Actuated Butterfly Valve: Offers automated control over material discharge, streamlining the blending workflow.

The Double Cone Blender plays a crucial role in producing homogeneous solid-solid mixtures, making it an indispensable tool in the manufacturing processes of pharmaceuticals, foods, chemicals, cosmetics, detergents, and fertilizers. Its robust construction, compliance with industry standards, and optional features make it a reliable choice for diverse blending applications.

Specifications and Models:

Sr No Model Gross Capacity in Litres Working Capacity in Litres RPM MAIN MOTOR H.P.
1 DCB-30 30 L 20 L 20 2.0 HP
2 DCB-150 150 L 100 L 20 3.0 HP
3 DCB-300 300 L 200 L 20 5.0 HP
4 DCB-500 500 L 350 L 20 5.0 HP
5 DCB-1000 1000 L 750 L 20 5.0 HP
7 DCB-1500 1500 L 1000 L 20 7.5 HP
8 DCB-2000 2000 L 1400 L 20 10.0 HP
9 DCB-2500 2500 L 1750 L 20 15.0 HP
10 DCB-3000 3000 L 2100 L 20 15.0 HP
11 DCB-4000 4000 L 2800 L 20 20.0 HP