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Ribbon Blender

Ribbon Blender

for Efficient Mixing in Diverse Industries

A Ribbon Blender is a versatile and cost-effective mixing machine widely used in various industries, including chemical, pharmaceutical, food, agricultural, nutraceuticals, and polymers. It consists of a horizontal trough with a central shaft and a helical ribbon agitator, providing efficient and thorough blending of dry solids. Here are the salient features and characteristics of a Ribbon Blender:

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Key Features

  • cGMP Design: The Ribbon Blender is designed in compliance with cGMP (Current Good Manufacturing Practices), ensuring adherence to high-quality standards in pharmaceutical and related industries.

  • Material Construction: Contact parts of the blender are constructed from AISI 316 stainless steel, ensuring corrosion resistance and compliance with industry standards. Non-contact parts are made of AISI 304 stainless steel.

  • Fully Automatic Operation: The blender operates fully automatically, controlled by a Programmable Logic Controller (PLC). This feature enhances operational control and efficiency in the blending process.

  • Flame-Proof Construction: Flame-proof construction can be provided upon request, ensuring safety in environments where explosion-proof equipment is required.

  • Adaptability to Batch or Continuous Mixing: The Ribbon Blender is adaptable to both batch and continuous mixing operations, providing flexibility in manufacturing processes.

  • Ribbon Design: The ribbon design, including cross-section, pitch, and close clearances between the outer ribbon and shell, is adjustable to accommodate various materials ranging from low-density finely divided materials to fibrous and sticky materials.

  • Heating or Cooling Jacket: The blender can be equipped with a heating or cooling jacket as per process requirements, allowing for precise temperature control during the blending process.

  • Choppers: Choppers, available as a Delumper or Fine Grinder, can be integrated into the blender for additional material processing capabilities.

  • Hinged Cover and Dependable Discharge Outlet: The blender features a hinged cover for easy access and a dependable discharge outlet. Discharge is controlled manually with a lever or hand wheel-operated slide gate valve.

  • Optional Scale Hoppers: Scale hoppers are available as optional features, providing additional functionality for specific material handling needs.

  • Fast and Easy Cleaning: The design facilitates fast and easy cleaning. The entire ribbon assembly is removable as a unit, streamlining maintenance processes.

  • Shaft Seal: The blender is equipped with a shaft seal featuring three rows of packing, housed in a standard gland follower stuffing box. Purged and lubricated seals, as well as mechanical seals, are also available.

  • CIP System: A Clean-In-Place (CIP) system can be provided with a pump as an optional feature, ensuring convenient and efficient cleaning of the blender.

  • CGMP Model with Documentation: The CGMP model comes with comprehensive documentation, including Installation Qualification (IQ), Design Qualification (DQ), Performance Qualification (PQ), and Operational Qualification (OQ), providing a complete quality assurance package.

The Ribbon Blender's efficient and adaptable design makes it a valuable asset in industries where precise blending of dry solids is essential. Its ability to handle a wide range of materials, along with advanced features and compliance with industry standards, makes it suitable for diverse manufacturing processes.

Specifications and Models

Sr No Model Gross Capacity (L) Working Capacity (L) RPM Main Motor (H.P.)
1 RIB-150 150 L 100 L 15/30 3 - 5 HP
2 RIB-500 500 L 325 L 15/30 5 - 5 HP
3 RIB-1000 1000 L 650 L 15/30 7.5 - 10 HP
4 RIB-2000 2000 L 1300 L 15/30 10 - 15 HP
5 RIB-3000 3000 L 2000 L 15/30 20 - 25 HP
6 RIB-4000 4000 L 2600 L 15/30 25 - 30 HP
7 RIB-5000 5000 L 3250 L 15/30 30 - 40 HP
8 RIB-7500 7500 L 5000 L 15/30 40 - 50 HP
9 RIB-10000 10000 L 6500 L 15/30 60 - 75 HP
ribbon mixer
ribbon mixer